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![]() I started with a design size of 10" x 18" which was just big enough for me to pass through. I selected pieces of mahogany and cut them out to just oversize so I can miter them down. |
![]() I glue the base frame up. It's clamped to a square to insure it is square. |
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![]() I placed the frame on the deck and marked it to the shape of the deck since it has a slight crown. I trimmed it to rough shape using a japanese saw. I then glued sandpaper to the deck and rubbed the frame over the it until it exactly matched the shape of the deck. |
![]() I drilled holes to mark the exact position of the hatch. I then cut holes with a holesaw in rough position. Next, I trimmed up to the line in places. I worked to gradually enlarge the hole to the exact shape of the frame. |
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![]() I use glue, screws and a lot of clamps to secure the frame permanently in place. |
![]() The hatch base is finished. I'm using brass hinges. The marine grade hinges that I found were too large for the thickness of the base and frame. |
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![]() I built the top of the hatch with another frame and two layers of 1/8" sapele marine grade plywood. I styled this in the same manner as the main sliding hatch. Also I oriented the grain to run fore and aft on the top of the hatch. |
![]() The hatch is complete and ready for the next sail. |